The machinery is ideal for top-quality surface extrusion coated finishes technical textiles. ‘Extrusion Coating and Film Extrusion’. Because it allows for custom products composition and thicknesses, it is a preferred method for producing sewage liners (CIPP), cow mattresses, swimming pool liners and covers, concrete protection, supported and unsupported films/foils, sports hall divider curtains, sliding doors, dock shelters, roofing membranes, monolithic conveyor belts, medical mattresses, sport matts, dancing floors.
Benefits are customizable thicknesses, increase durability, water resistant, reliable quality and consistency, monolayer or Co-Extrusion technologies AerO Coated Fabrics offers their customers a combination of experience, innovation and flexibility as well as small order quantities.
Technical Data
Extrusion coating
One-side, two sides, multi-layer
Axes diameter
3″, 4″ and 6″
Maximum roll diameter
1.600 mm
Maximum roll weight
2.000 KG
Coil diameter
Up to 100 cm, width up to 210 cm
Recoiling on smaller coils
we do inhouse
Edge trimming
in-line is possible
Extursion-head
Big extrusion-head (up to 225 cm) foil thickness: 0,2mm to 2,00mm
Small extrusion-head (up to 100 cm) max. foil thickness: 6 mm.
Slitting in small width is possible.
Raw Material Fabrics
Extrusion Coating on woven, non-woven, knitted PET, PP, PE, Nylon, Cotton, 3D, Spun, PES, Glass Fiber-fabrics.
Raw Materials Polymers
PP, PE, LDPE, Bio-based polymers, TPU, HDPE, LLDPE, EVA, PVC-P, Tov, Hytrel, PET, SBR
Additives
Gravimetric Hopper with 4 feeding stations to add color master batches, and additional properties such as antiblock, foaming agents, UV stabilizers, adhesion promoters, flame retardant, etc.
Resin Dryer
Some polymers exhibit a level of polarity and therefore is capable of absorbing a certain amount of moisture from the atmosphere. AerO Coated Fabrics has the equipment to dry polymers with such properties prior to processing.
Finishes
Embossing: In-line with Standard Structures matt finish, high gloss finish, and leather look any other desired structure can be customized.
Manufacturing
AerO Coated Fabrics, offers a full service toll manufacturing technical textiles Extrusion Coating and Film Extrusion. With the latest state of the art extrusion calendar, laboratory and testing equipment we offer a complete service to develop new products and improve existing products.
Whether it’s a manufacturer or end user the range of polymers that AerO Coated Fabrics can access in combination with almost any type of fabric / technical textiles, woven or non-woven, makes AerO Coated Fabrics your perfect partner for manufacturing and development.
This extrusion coating is a process to direct coat a film onto a fabric / technical textiles or non-woven. The coating adds special properties such as waterproofing, flame resistant, abrasion resistance, non-slip, antistatic and printable. The coating also offers protection against wind, water, cold and chemicals.
With our latest state of the art extrusion equipment we are able to process all sorts of polymers:
TPU (Thermoplastic Polyurethane), PE (PolyEthylene), PP (PolyPropylene), TPE (Thermoplastic Elastomer), SBR (Styrene Butadiene Rubber), PVC-P (Plasticized Poly Vinyl Chloride), EVA (EthylVinylAcetate) and other polymers and reforming it into a film or onto a fabric / technical textiles
The production line is equipped with a gravimetric hopper dosing and mixing system. Up to 4 additives can be added to the compound during production such as UV stabilizers, Foaming Agents, Color Master batches, Anti-block, impact modifiers, flame retardants.
The production line is equipped with a 3 roller calendar. The rolls are interchangeable and include the facility to offer inline embossing of different structures and designs. Standard embossings are gloss finish, matt finish and a leather embossing.
Besides the embossing rollers we can also direct extrude onto an embossed release liner making the choice of embossing infinite.
Inline slitting, side trimming plus additional cuts upon request.
For perfect shipping AerO Coated Fabrics offers packaging according to clients specifications. From Jumbo rolls into size rolls all packed according to customer demands.
